Fluid Treatment: Skids and Packages
By Peter S. Cartwright, PE
In the fluid treatment industry, a skid is typically a steel pallet modified to support and contain various treatment technology components. This assembly is then called a ‘package.’ Total treatment systems may consist of several skids placed in line (a train). For example, in most water/wastewater treatment applications, the treatment train is composed of three skids: pretreatment, primary treatment and post treatment.
Skid packages provide the following advantages:
- Portable design with lifting lugs or fork-lifting access
- Small footprint
- Accessible process connections for ease of service and maintenance
- Controlled, organized assembly to facilitate connection with other skids
- Ease of testing before shipment
- Convenient and accessible layout
- Low-cost protection during transportation
- Facilitates installation with accessible face piping
Most treatment technologies can be skid-mounted.
Exceptions include large tanks, clarifiers and other similar large units. Very large systems such as reverse osmosis are usually bolted to the floor with a surrounding water dam and floor drain. A typical skid package could include:
- Controls and wiring
— Pressure gauges
— Meters (other)
- Heat exchangers
- Prefilter housings
The pretreatment skid contains the components required to ‘condition’ the water. This could include filtration, pH adjustment, other chemical feed, softening, etc. Its function is usually to protect the technologies in the primary treatment skid. A good example is reverse osmosis treatment, where the RO membrane must be protected from excessive fouling. If no downstream treatment is required, the pretreatment skid could be stand-alone.
The primary treatment skid contains the technologies necessary to generate the water quality requirement for the specific application. This could include reverse osmosis membranes, for example. If the quality requirement exceeds that produced by RO only (high-pressure boiler feed, for example), the RO unit could be followed by an electrodeionization unit.
The post-treatment skid contains the technologies required to store, distribute and, if necessary, restore the water quality to that produced by the primary treatment skid. The higher the ionic purity of a treated water supply, the greater its tendency to dissolve materials into which it comes into contact, such as pipe and tank walls, pump materials, etc. These dissolved and suspended contaminants must be removed as part of the post- treatment skid operation.
Another skid-mounted system commonly employed is the clean-in-place (CIP) system. This is used to clean and disinfect RO and other membrane-based systems. It usually consists of a storage tank with heater, a filter, pump and the necessary piping/ tubing, valving, controls and instrumentation. Often, everything (including the tank) is skid-mounted to facilitate moving the entire system to the location requiring treatment. Skids and packages constitute an important and rapidly growing segment of the fluid treatment industry.
About the author
Peter S. Cartwright, CWS-VI, President of Cartwright Consulting Company, of Minneapolis is a registered Professional Engineer in Minnesota. He has been in the water treatment industry since 1974, has authored over 125 articles, presented over 125 lectures in conferences around the world and has been awarded three patents. Cartwright has chaired several WQA committees and task forces and has received the organization’s Award of Merit. A member of WC&P Technical Review Committee since 1996, his expertise includes such high-technology separation processes as RO, UF, MF, UF electrodialysis, deionization, carbon adsorption, ozonation and distillation. Cartwright is also Technical Consultant to the Canadian Water Quality Association. He can be reached by phone (952) 854-4911; fax: (952) 854-6964; email: email@example.com or on his website www.cartwright-consulting.com.